Keep Your Roller Cover Running Smoothly for Years
If you own an OCAM tonneau cover, regular maintenance is essential to keep it operating smoothly, quietly, and reliably in real Australian conditions.
Whether you’re running a manual or electric roller cover, this step-by-step guide will help you maintain peak performance, extend product lifespan, and avoid common issues.
Watch the Full Maintenance Tutorial
Why Tonneau Cover Maintenance Matters
Your tonneau roller cover is exposed to dust, dirt, water, and harsh environments — especially if you're touring, working on-site, or heading off-road.
Routine maintenance helps:
- Prevent track jamming and stiffness
- Ensure smooth opening and closing
- Avoid water drainage issues
- Extend the life of your roller system
- Maintain a clean, professional finish on your vehicle
At OCAM, we design our products for durability — but like any moving system, a little upkeep goes a long way.
Tools You’ll Need
Most maintenance can be completed with basic tools:
- Flathead screwdrivers (large and small)
- Phillips head screwdriver
- 10mm spanner
- 5mm Allen key
- Hose or air blower
- Silicone spray lubricant (non-oil based)
Step-by-Step Maintenance Guide
1. Clean and Lubricate the Tracks
Dust and debris buildup is the most common cause of poor roller performance.
- Hose, brush, or blow out dirt from the tracks
- Apply silicone spray or the supplied lubricant
- Avoid oil-based products like WD-40 Multi-Use Product, as they attract dirt and can damage components
2. Clean and Flush Drain Hoses
Blocked drains can lead to water pooling inside your tub.
- Disconnect hoses using a Phillips head screwdriver
- Flush thoroughly with water
- Ensure water flows freely before reconnecting
3. Check Clamps and Fasteners
Vibration from driving — especially off-road — can loosen fittings over time.
- Inspect clamping brackets every few months
- Tighten bolts using a 5mm Allen key
- Check T-nuts with a 10mm spanner
- For other models, ensure all hardware is secure and properly mounted
4. Clean the Roller Drum (Every 6 Months)
Debris inside the drum can affect operation and cause wear.
- Remove the cover using a Phillips head screwdriver
- Clear out dirt, leaves, or loose material
- Ensure internal drains are clear and flowing
Apply a small amount of lithium grease between the drum housing and shutter slats for smoother operation.
5. Important Note for Manual Models
When working on manual roller covers:
- Do NOT disengage the tension locking pin
- This is located on the right-hand side of the drum
- Disengaging it may affect shutter tension and operation
Electric Roller Cover Maintenance
Clutch Adjustment
If your electric roller is slipping or needs manual operation:
- Release the locking plate
- Adjust the screw underneath
- Tighten (in) to engage
- Loosen (out) to disengage
Only adjust when necessary.
Recalibrating Your Electric Roller Cover
If your shutter:
- Doesn’t fully open or close
- Beeps during operation
…it may need recalibration.
Steps:
- Locate the fuse near your vehicle battery
- Remove it for 1 minute, then reinsert
- Hold both open and close buttons on the remote for 5 seconds
- Press open repeatedly until fully open (small increments)
- Wait for double beep
- Repeat the process to fully close
Built for Australian Conditions — Backed by Support
At OCAM, our roller shutter tonneau covers are designed to handle everything from job sites to off-road touring. But what sets us apart is not just the product — it’s the support behind it.
We’re here to help you:
- Maintain your gear properly
- Troubleshoot any issues
- Get the most out of your setup
Need Help? We’ve Got You Covered
If you have any questions about your roller shutter tonneau cover, our after-sales support team is ready to assist.
Looking for an Installation Guide? We’ve Got You Covered
If you'd like to review the installation process for a roller shutter tonneau cover, download one of our fitting guides as a reference. Or just reach out to our team for support.
FAQ's
How often should I maintain my tonneau cover?
Every 3–6 months depending on usage and conditions.
What lubricant should I use on tonneau cover tracks?
Use silicone spray or supplied lubricant only. Avoid oil-based products.
Why is my electric roller shutter not closing properly?
It may need recalibration or clutch adjustment.
Can I clean tonneau drain hoses myself?
Yes, simply disconnect and flush with water to remove blockages.
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